spare parts checklist

Anyone who goes on long trips with an off-road vehicle must expect that the vehicle will be damaged in the challenging conditions it is exposed to. It is therefore important to carry suitable spare parts so that repairs can be carried out quickly in the event of a breakdown. This should not only include the obvious parts such as tires and brake pads, but also those that may be needed in a repair such as hoses, seals and spark plugs. With the right preparation and the right equipment, you can start your next off-road vacation without worry.

Recommended for all trips:
  • tire repair kit (recommendation: ARB Speedy Seal II)
  • tire pressure gauge
  • brake line repair kit with quick connectors
  • 1 meter brake line
  • brake hose front axle (suitable spare part)
  • brake fluid
  • longest original radiator hose of the vehicle / large diameter (suitable spare part)
  • longest original radiator hose of the vehicle / small diameter (suitable spare part)
  • longest original turbocharger hose (suitable spare part)
  • hose connector sleeves
  • various hose clamps
  • flat belt (spare part)
  • flat belt tensioner (spare part)
  • range of automotive fuses
  • range of automotive relays
  • 2 meters of fuel line and matching connecting sleeves
  • lamp set
  • light switch (Defender!)
  • Duct tape / fabric tape
  • WD40
  • 1 liter of engine oil
  • 1 liter of transmission oil
  • air filter
  • fuel filter
  • oil filter
  • brake cleaner
  • tube of lubricating grease
  • silicone sealant
  • superglue
  • Assortment of various screws, nuts, washers, metal clamping band for improvisation
  • wire
  • cable ties
  • large cable lug for winch cable
  • solder connectors for electrical cables
  • sandpaper
  • different sized tension straps
  • kneaded metal
  • automotive electrical cable 5 meters


For the long journey / hard terrain:

  • rear brake pads
  • bushings Panhard rod
  • bushings tension rods
  • shock absorber bushings
  • Rear shock absorber (spare part), 1 used shock absorber is enough
  • wheel bolts for 1 wheel
  • wheel nuts for 1 wheel
  • metal plate set for leaf springs
  • flaring tool for brake lines
  • Nail polish (clear coat, prevents further cracking of damaged windshield)
  • EGR valve (Defender 2.2 and 2.4)


Recommended tools:

  • Tool set e.g. Gedore Red Auto Universal (type number R69003061) or comparable content
  • hacksaw
  • saw blade holder
  • English
  • pipe wrench
  • Pipe (extension tool, splint bent tie rod)
  • metal dipstick (shashlik stick)
  • 52mm wheel bearing nut (Defender)
  • 36mm wheel bearing nut (Wrangler)
  • multi-tool with strong knife
  • car jack, 2-stage hydraulic
  • jack support
  • wheel chocks
  • torque wrench up to at least 300NM
  • circlip pliers inside/outside
  • File (round and flat)
  • small, universal puller
  • compressor with battery terminals
  • cordless drill
  • various drills
  • grinding wheel attachment for cordless drill
  • round magnet, 1-euro diameter for pulling broken thru axle
  • 5x different sized balls from bicycle ball bearings